Einer der pema-Mitarbeiter kontrolliert die Einstellungen einer Maschine.
Zero fault tolerance

Masters of precision

Quality at pema: Our philosophy

For us, quality is more than just a concept — it is the central guiding principle that determines our actions. Our comprehensive quality philosophy accompanies every phase of our work, from technical planning and advice to production and delivery. Thanks to cutting-edge technology and decades of experience, we develop individual cable solutions that are precisely tailored to the needs of our customers.

Einer der pema-Mitarbeiter kontrolliert die Einstellungen einer Maschine

High-quality cable production and assemblies

Through regular interim tests throughout the manufacturing process and an extremely thorough final inspection, we ensure that our products meet the highest standards. Close customer cooperation and cross-industry expertise enable us to create innovative, tailor-made solutions. Openness, research, courage and loyalty characterize our work and ensure a trusting partnership with our customers.

pema stands for reliability, flexibility and quality — and we're always ready to successfully implement your project!

What quality means to us

At pema, quality comes first and includes a variety of aspects that ensure our products and services meet the highest standards.

01
Safety

Safety in use is our ultimate goal. Through extensive testing procedures and process reliability, we ensure that only flawless products leave our facility. Each cable assembly undergoes 100% testing with our modular testing system to guarantee maximum reliability and functionality.

02
Reliability

We achieve reliability through continuously trained personnel and the use of state-of-the-art processing machines. Our team is constantly at the cutting edge of technology and works with the best tools to ensure that every product meets all the requirements.

03
Longevity

We use products from leading manufacturers and produce “for eternity.” Our cable assemblies are designed to last for the long term and withstand the demands of use. This ensures the longevity of our products and minimizes the need for replacement or maintenance.

04
Robustness

With our broad experience in various industries, we are able to manufacture products that withstand rigorous environmental influences. Our cable assemblies are resistant to temperature differences, moisture, dust, UV radiation, vibration, and other environmental factors, making them ideal for demanding applications.

05
Precision

Exact dimensional accuracy is a matter of course for us. Each cable is manufactured with millimeter-accurate length and insulation to fit perfectly into the overall system. Precise crimp and solder connections between cables, plugs and other components are mechanically stable and electrically optimized to prevent system failures.

  • Cleanliness of workmanship: No protruding strands, cleanly cut insulation and no residues of solder or adhesive guarantee high product quality.
  • Reliable tests and testing methods: Electrical tests (e.g. continuity testing, high-voltage tests) and mechanical load tests ensure that every assembled cable meets the agreed specifications.
  • Minimum tolerances: Tight tolerances in diameters, crimp forces and material properties are crucial, particularly in high-end applications.
  • Consistent quality in series production: Even with large quantities, all cables must be manufactured identically and without errors.
06
Effectiveness

For us, effectiveness means not only delivering a precise product with the right measures and techniques, but also adapting it perfectly to the intended use, customer needs, and economic conditions. The result is a coherent overall package that satisfies both the end user and the manufacturer.

07
Logistics & documentation

Precision is also reflected in correct labeling, traceability of materials, and timely delivery. Our optimised logistics and documentation ensure a smooth supply chain and ensure that all products reach our customers on time and in perfect condition.

Nic Hahn
pema attaches great importance to maintaining tight tolerances and carrying out comprehensive test procedures. This ensures that every product meets the highest quality standards.
Nic Hahn
Managing Partner

The best quality — of course

For us, quality is not an option, but a matter of course. We work every day to ensure that our customers receive the best possible solutions to implement their projects successfully. Through our combination of technical expertise, a proactive approach, and a strong partnership, we can ensure that our customers achieve their goals.

Let's discuss your goals
We work with the best materials and cutting-edge machinery to ensure that our cable assemblies are durable and robust.
Jochen Hahn
Shareholder | Authorized Representative | Head of Technical Planning & Consulting
Nic Hahn

Comprehensive quality control at pema

Our modular testing system includes a wide range of technical parameters to ensure the integrity and functionality of our cable production equipment and assemblies.

Function and continuity
We check that all connections are working properly and that there are no interruptions or glitches.
Pull-off forces, crimping force
We test the mechanical stability of the connections, including pull-off forces and crimping forces, to ensure that all components are firmly and reliably connected.
Short circuits and high voltages
Our checks include tests for short circuits and high voltages to ensure electrical safety.
Micrographs
Inspection of micrographs ensures that the connections are clean and precise.

Our modular testing system

Our modular testing system is at the heart of our quality control. Here are a few key points:

01
Up to 16,000 checkpoints

Our system makes it possible to monitor up to 16,000 checkpoints per process, which guarantees a comprehensive and detailed audit.

02
Over 2,800 test adapters

With our extensive inventory of test adapters, we can cover all possible requirements.

03
Digital audit logging

We guarantee transparent and comprehensible documentation of test results through digital logging.

04
Customer-specific test parameters

We can individually integrate customer-specific test parameters to ensure that all specific requirements are met.

Zwei Mitarbeiter bei der Qualitätskontrolle

The review process

Quality control at pema is not a one-time process at the end of production, but a continuous process that covers the whole of production.

Interim tests

Even during production, regular interim tests are carried out in order to be able to react as quickly as possible to any deviations.

Modern machines

All our machines are equipped with the latest crimp force monitoring and length testing, which ensures a high level of production reliability.

Maintenance and calibration

Our machines are maintained and calibrated at significantly shorter intervals than recommended by manufacturers in order to increase production reliability.

The pema test system: A success story

Die nächste Generation übernimmt und man sieht Nic & Jochen Hahn

Our modular testing system is the result of years of development and optimization. We developed it specially to better reflect the high level of complexity and customer individuality that we handle. These are the advantages of our testing system:

Find out more about our successes, which prove our expertise and reliability, and discover our wide range of services, which are individually tailored to your requirements.

Certifications from pema:
Focus on quality, the environment and occupational safety

With its certifications, pema demonstrates a comprehensive commitment to quality, environmental protection, and occupational safety.

TÜV Zertifikat

Our certificates

Certifications prove pema's holistic approach to quality, environmental protection and occupational safety. They underline the company's commitment in all areas of business and its responsibility towards customers, employees and the environment. We have the following certificates:

EN ISO 9001:2015 — Quality Management Systems

This certification confirms that pema has implemented an effective quality management system. It shows that the company:

  • Works in a customer-oriented manner and meets their requirements
  • Delivers consistent product quality and services
  • Implements continuous improvement processes
  • Systematically assesses and addresses risks and opportunities
EN ISO 14001:2015 — Environmental Management Systems

Continuously working to improve its environmental performance: With this certification, pema demonstrates its commitment to environmental protection and sustainability. It proves that the company:

  • Systematically records and minimizes the environmental impact of its activities
  • Uses resources efficiently and reduces waste
  • Complies with environmental laws and regulations
  • Continually works to improve its environmental performance
EN ISO 45001:2018 — Occupational Health and Safety Management System

This certification underlines pema's focus on occupational safety and health protection. It shows that the company:

  • Is systematically reducing work-related health risks and accidents
  • Fosters a culture of prevention and safe working
  • Actively involves employees in safety issues
  • Is continually working to improve working conditions
UL Recognized Component Approval

This certification confirms that pema has UL approval for wiring harness components.

  • ZPFW2.E338202 (USA)
  • ZPFW8.E338202 (Canada)
Integrity Next

Integrity Next, the largest network for sustainable supply chains, confirms that pema complies with regulatory requirements and sustainability standards.